Rio-Crete Iron Filled Urethane Mortar

Rio-Crete Iron Filled Urethane Mortar

RIO-CRETE IF is a heavy-duty iron filled cementitious flooring system typically installed at 1/4 – 3/8” in thickness. RIO-CRETE IF is extremely tough and with-stands thermal shock, impact, abrasion and chemical exposure. RIO-CRETE IF is formulated with a natural additive to be resistant to fungi growth per the industry standard ASTM G-21

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INSTALLATION STEPS
IMPORTANT – Follow the detailed application instructions and the safety instructions listed on the product Safety Data Sheets (SDS) copies available upon request. The following installation summary is for reference only and should not be relied upon as all inclusive. RIO-CRETE systems should only be installed by trained persons experienced in polyurethane concrete flooring applications.
1. To prevent lifting or delamination, keyways (minimum 5/16” wide x 5/16” deep) must be cut at all terminations, joints, columns, doorways, and drains.
2. Clean sand and dust from prepared concrete where the floor is to be installed.
3. A cove base material can be used to install a cove and/or base as required. The cove/base can be installed before or after the installation of the RIO-CRETE IF depending on the specification and or the desired result.
4. It is very important to utilize a proper mixer and paddle to ensure a complete mix and to reduce the risk of introducing excessive air into the mixture. Rio Flooring Systems recommends the use of a MAN-U-FAB M-61 (1 HP) mixer with a 10 gallon pail and TR4-10 mixing arm. (www.mixall.com)
5. With the mixer running, pour ½ Gallon Part A into the mixing pail.
6. Add 3 fluid oz. liquid pigment to Part A and mix for about 15 seconds.
7. Add ½ Gallon Part B, mix another 15 seconds.
8. Gradually add all contents of a bag of RIO-CRETE IF filler into the liquid mixture and blend thoroughly until all particles are wetted out, normally about two minutes.
9. Immediately after mixing (within 3 minutes), spread the mixed RIO-CRETE IF onto the floor at a thickness slightly greater than the desired finish, using a screed box or move by hand trowel.
10. Trowel the surface lightly, using a steel finish trowel to smooth the surface. Finish trowel strokes should all be in the same direction. Do not over overwork the mortar. The material should be troweled to a finished thickness of at least 1/4” to 3/8”, for thicknesses greater than 1” add 25 lbs. of clean, dry 3/8” pea gravel to the mixture to help reduce the heat generated during cure.
11. Immediately roll the surface lightly in no more than two passes with a mohair roller. Excessive rolling or use of loop roller will reduce slip resistance. NOTE: Late or heavy rolling may induce pinholes.
12. Lay abutting edges within 10 minutes to ensure a

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