Concrete Surface and Joint Repair Material Systems

Concrete Surface Repair and Concrete Joint Repair Materials

Material systems for concrete surface repair and concrete crack repair products. Cement bag mix concrete repair products to fix broken concrete surfaces, fill voids in concrete, concrete surface leveling and other concrete repair needs. Fast setting concrete crack repair material systems from the leading manufacturers. Many of these concrete repair systems may be used as stand alone concrete treatment or under other concrete surface coatings.

SureBroom concrete repair for heavy traffic

SureBroom | Traffic Rated Concrete Texture Overlay Bag Mix

SureBroom is a superior high-strength thin concrete texture overlay system for extreme high traffic areas. SureBroom is a just-add-water concrete repair mortar used to repair and resurface worn and damaged concrete driveways, parking lots, loading docks, sidewalks and other concrete slabs. The thin concrete overlay repair mortar may be finished smooth or in broom texture. SureBroom traffic rated concrete repair overlay bag mix is available in natural gray color, and also in white base which may be colored using TruColor integral overlay color packs. SureBroom achieves over 6000 PSI when cured, which is significantly stronger than most other concrete texture overlay products.

Deep Patch thick concrete repair mortar

Deep Patch | Thick Concrete Repair Mortar Bag Mix

Deep Patch concrete repair mortar is used for patching large holes in damaged concrete surfaces. SureCrete Design Products Deep Patch is a just-add-water concrete repair bag mix that will fill voids and other damaged areas of concrete floors from one-eighth inch up to two inches. Deep Patch may be extended with aggregate for thick concrete repairs. Use Deep Patch to fill concrete floor spalls, build ramps, repair loading dock areas and to level concrete slabs.

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SureCrete Flash Patch fast setting concrete patch material system

Flash Patch | Fast Setting Thin Concrete Repair Mortar Bag Mix

Flash Patch is a single component cement based thin concrete repair patching compound system providing a workable, no-slump patch that sets quickly for a fast return to service. Just add water concrete repair bag mix system for concrete repair up to one inch thick. Self bonding concrete repair.

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Schonox PL cement repair mortar bag mix material system for concrete surface repair. Just add water concrete surface repair system for patching concrete and leveling a concrete surface before applying a finish coat such as self leveling underlayment or a polishable overlay product.

Schonox PL Cement Repair Mortar System

Schönox PL is a cement based universal repair mortar for use on deep fill on cement floors. High physical properties with minimal shrinkage. Ideal for balconies, terraces, swimming pools and other outdoor wet areas. Schönox PL is suitable for leveling, smoothing and repairing of concrete, masonry cement and rapid cement screeds, ceramic tile, and old substrates with water-resistant adhesive residues. For interior and exterior use.

Schonox RF cement repair mortar bag mix material system for filling and leveling concrete floors. High strength and fast setting concrete repair mortar material system from Schonox.

Schönox RF Cement Based Fast Setting Smoothing and Patching Compound

Excellent for ramping, filling cracks and holes, or for repairing concrete stairs. For interior use. Can be installed up to 2″, finer aggregates, IMO approved. Schönox RF cement based, fast setting and dust reduced repair mortar is designed for rapid drying patchment up to 2” on cement and gypsum substrates.

Schonox SL Cement Smoothing and Finishing Compound for feather finish smoothing and patching under floor coverings and self leveling underlayment systems. Feather finish concrete patch material system in easy to use just add water mix design.

Schönox SL Cement Feather Finish Smoothing and Filling Cement Repair Compound

Schönox SL is suitable for providing a smooth finish on various substrates in interior areas and can be installed as a true featheredge. With its moisture resistant characteristics, Schönox SL can prevent flooring installation failures due to loss of adhesion when paired with a moisture resistant adhesive.

TK290 Water Base Siloxane Formula to waterproof concrete and prevent concrete stains. TK290 protects concrete from salt damage and ice melt damage by keeping water out of concrete.

TK 290 WB Siloxane Water Repellant

TK-290 WB is a waterborne silane/siloxane, multi-substrate, salt, and water repellent. Engineered to prevent damage from environmental conditions including de-icing agents, salts, freeze damage, efflorescence, scaling, surface popping, and the damaging effects of acid rain. TK-290 WB is formulated to penetrate up to 1/8 inch and chemically bond with the substrate to become a permanent part, prohibiting salt, water, and chloride ion intrusion.

Roadware 10 Minute Concrete Mender Concrete Crack Repair System

Roadware 10 Minute Concrete Mender

Roadware 10 Minute Concrete Mender is a high-penetration two-part hybrid urethane that combines with sand to form a tough instant polymer concrete. This nearly water thin formula is designed to microdowel deep into the host concrete creating extremely high bond strengths, reinforcement of the repair area as well as permanent repairs. Roadware 10 Minute Concrete Mender produces polymer concrete repairs that absorb the shock and transfers the load of heavy traffic without cracking or disbonding.  It is highly chemically resistant and can be applied in a wide range of temperatures.  It is excellent for industrial floor repairs subject to forklift traffic and harsh conditions.

Epoxy Crack and Joint Filler 9010

TK Epoxy Crack and Joint Filler is a fast setting, semirigid, two-component epoxy system for filling control and construction joints in concrete flooring. The epoxy formulation allows it to be used in damp areas where comparable urethane/polyurea joint fillers cannot be used. The system gels in less than 10 minutes and is tack free in under an hour. Extremely low VOC content (< 1 g/l ). Suitable for interior or exterior use to fill joints in warehouse, industrial and commercial concrete flooring. May also be used to fill cracks on older concrete floors.

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SurfKoat Rapid Set Polyurea Concrete Crack Repair Treatment Material System

Rapid Set 100 Fast Setting Concrete Crack and Spall Filler

Rapid Set 100 is a very fast setting, high strength ultra low viscosity concrete repair material. This two-part, hybrid urethane system is designed for rapidly rebuilding deeply spalled or damaged concrete surfaces, broken control joints and repairing damaged concrete rapidly, even in cold conditions. Rapid Set 100 can accept heavy loads in 10 – 15 minutes.

Schonox SGH Concrete Crack Repair Material System. Two component silicate based concrete crack repair with stitch clips for the best concrete crack repair option.

Schönox SGH two component concrete crack repair compound

Non-shrinking, silicate based. Suitable for filling of cracks and joints and for binding nail battens and metal sections. Low odor and easy handling, ready for pour over after 1 hour. Simply pour component B into bottle containing component A and shake intensively for a minimum of 15 seconds. Use immediately after mixing. Repair clips included.

Florogel Epoxy Floor Resurfacing Repair Material System

FloroGel Gelled Epoxy Patching System

FloroGel is a highly thixotropic, 100% solids epoxy gel that is ideal for quickly and conveniently patching bug holes, cracks, divots and other minor deformities in concrete slabs. Used alone for periodic concrete maintenance, or under other Florock Systems as part of the slab preparation process, this epoxy exhibits superior compressive strength and wear properties with no shrinkage.

Florock 6500 Elastomer Concrete Surface and Joint Repair System

Florock System 6500 Elastomer Surface and Joint Repair System

System 6500 Elastomer from Florock is an elastomeric waterproofing underlayment intended for use in conjunction with Floropoxy topcoats or as an expansion joint filler. This two-component, 100% solids system is solvent-free and has an elongation of 150%. Ideally suited for commercial, industrial and institutional applications, such as: Parking Decks, Mechanical rooms, Mezzanines, and Ramps and walkways. The system provides 150% elongation, is solvent free 100% solids. System 6500 provides excellent resistance to urine, chlorine and pool chemicals, sun tan lotions, spirits and beverages. Once cured the system is able to withstand heavy loads, extreme weather conditions, abrasion, chipping and high impact. A variety of colors can be achieved with the addition of Florock 100% Solids Colorants.

Additional information on these material systems for concrete surface repair and concrete expansion joint material system

System 6500 Elastomer Elastomeric concrete waterproofing coating system

Product Description: System 6500 Elastomer is an elastomeric waterproofing underlayment intended for use in conjunction with Floropoxy Topcoats or as an expansion joint filler. This two component, 100% solids system is solvent-free and has an elongation of 150%.

Typical Uses, Applications: Ideally suited for commercial, industrial and institutional applications, such as:

  • Parking Decks
  • Mechanical rooms
  • Mezzanines
  • Ramps and walkways

Product Advantages:

  • 150% Elongation
  • Solvent free 100% solids
  • Provides excellent resistance to urine, chlorine and pool chemicals, sun tan lotions, spirits and beverages
  • Able to withstand heavy loads, extreme weather conditions, abrasion, chipping and high impact
  • A variety of colors can be achieved with the addition of Florock 100% Solids Colorants

Cured Physical Properties

Hardness, Shore A: ASTM D2240 75

Tensile Strength: ASTM D412 460 PSI

Impact Resistance: ASTM D2794 Excellent

Elongation: ASTM D412 150%

Abrasion Resistance, Taber Abrader CS 17 Wheel, 1000 gm load, 1000 cycles: ASTM D460 100 mg loss

Tear Strength: ASTM D6240 300 pli

FloroGel Epoxy Patch Kit for concrete expansion joint filler material and concrete repair epoxy

Product Description: FloroGel is a highly thixotropic, 100% solids epoxy gel that is ideal for quickly and conveniently patching “bug holes”, cracks, divots and other minor deformities in concrete slabs. Used alone for periodic concrete maintenance, or under other Florock Systems as part of the slab preparation

process, this epoxy exhibits superior compressive strength and wear properties with no shrinkage.

Typical Uses, Applications: FloroGel is ideal for use in facilities that limit the use of solvents and fine, loose silica. Unlike similar products on the market, the addition of separate thickening powders, flours or silicas is unnecessary. The two liquid components, when properly blended, form a ready-to-use gel that is easy to apply with a spatula, spackle knife or flat trowel.

Rapid Set 100 Fast Setting Concrete Crack and Spall Filler

Key Features and Typical Benefits

  • Minimal down time allowing the user to offer quick return to service.
  • Works well even in cooler temperatures.
  • Ultra low viscosity formula allows for easy application.
  • Excellent for use under seamless floor applications.
  • VOC compliant

Effective on applications such as:

  • Garages
  • Warehouses
  • Auto Service Centers
  • Laboratories
  • Cafeterias
  • Many other concrete floors where cracks, spalls and other damages are present.

Specifications and Compliances

  • Hardness – ASTM D2240 Shore D 70
  • Tack-Free – ASTM D2471 4-5 Minutes
  • Tensile Strength – ASTM D412 4500, filled
  • Elongation – ASTM D124 3.3%
  • Meets OTC, CARB and LADCO VOC restrictions
  • Solids Content – 60% by weight
  • Dry Time, Traffic – 10-15 minutes
  • Tear Strength – ASTM 624-C 560
  • Application Temperature – 50-80 deg F
  • VOC – less than 420 g/L
  • Appearance, wet – Light Beige
  • Appearance, dry – Light Beige, some gloss

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Schönox PL Cement Based Universal Repair Mortar for use on deep fill on cement floors

Technical Data

Compressive Strength: (ASTM C109/mod-days air cure only): 25 N/mm² / 4200 psi at 28 days

Coverage: Layer thicknesses above 1/16“ up to 2“

LEED

EQc2 – 3 points Low-Emitting Materials

MRc1 – up to 2 points Life-Cycle Impact Reduction

MRc2 – 1 point Environmental Product Declaration

MRc4 – 1 point Material Ingredients

Pot Life: Approx. 15 minutes

Ready for covering: After approx. 4 hours prior to install ceramic tiles, After approx. 16 hours prior to install resilient flooring

Shelf Life: 1 year unopened

Working Temperature: Not below 41°F floor temperature

Packsize: 325kg / 55lb. net weight in paper bags

Storage: Store in cool and dry conditions

Product characteristics

  • EMICODE EC 1PLUS R: very low emission
  • moisture resistant
  • for interior and exterior use
  • fast drying even in higher layer thickness
  • heavy duty
  • high hardness and strength
  • suitable on underfloor heating systems
  • layer thicknesses above 1/16“ up to 2“
  • low shrinkage
  • suitable for castor wheel loading
  • smooth surface

Applications

SCHÖNOX PL is suitable for patching, filling and leveling of:

  • concrete, cement substrates
  • gypsum substrates
  • old floorings such as ceramic tiles
  • old, water-resistant adhesive residues
  • stair steps and wall breakouts
  • specifically designed for repair work in exterior and/or wet areas such as balconies, terraces, patios, swimming pools

Technical data

pot life: approx. 15 minutes

ready for foot traffic: after approx. 60 minutes

ready for covering: after approx. 4 hours prior to install ceramic tiles, after approx. 16 hours prior to install resilient flooring

working temperature: 41°F – 90°F

coverage per unit: approx. 56 sq.ft. at 1/8“ (depending on substrate conditions and aggregate used)

compressive strength (ASTM C109/mod-days Air cure only): 25 N/mm² / 4200 psi at 28 days

flexural strength (ASTM C348): approx. 7 N/mm² / 1100 psi at 28 days

initial Set (ASTM C191): approx. 30 minutes

final Set (ASTM C191): approx. 60 minutes

flammability (ASTM E84): Flame Spread 0; Smoke Development 0

Schönox RF

Technical Data

Compressive Strength: (ASTM C109/mod-days air cure only): 25 N/mm² / 4200 psi at 28 days

Coverage: layer thicknesses above 1/16“ up to 2“

LEED

EQc2 – 3 points, Low-Emitting Materials

MRc1 – up to 2 points, Life-Cycle Impact Reduction

MRc2 – 1 point, Environmental Product Declaration

MRc4 – 1 point, Material Ingredients

Pot Life: Approx. 15 minutes

Ready for covering: After approx. 2 hours

Shelf Life: 1 year unopened

Working Temperature: 41°F – 90°F

Packaging: 15kg / 33lb. net weight in paper bags

Storage: Store in cool and dry conditions.

Product characteristics

  • EMICODE EC 1PLUS R: very low emission
  • Benefits to Environment and Health
  • for interior use only
  • dust reduced
  • very fine-grained
  • fast drying even in higher layer thickness
  • heavy duty
  • high hardness and strength
  • suitable on underfloor heating systems
  • layer thicknesses above 1/16“ up to 2“
  • low shrinkage
  • suitable for castor wheel loadings
  • very smooth surface

Applications

SCHÖNOX RF is suitable for patching, filling and leveling of:

  • concrete, cement substrates
  • gypsum substrates
  • old substrates such as ceramic tiles
  • old, water-resistant adhesive residues
  • wooden substrates
  • stair steps and wall breakouts

Technical data

pot life: approx. 15 minutes

ready for foot traffic: after approx. 60 minutes

ready for covering: after approx. 2 hours

working temperature: 41°F – 90°F

coverage per unit: approx. 34 sq.ft. at 1/8“ (depending on substrate conditions and aggregate used)

compressive strength (ASTM C109/mod days Air cure only): 25 N/mm² / 4200 psi after 28 days

flexural strength (ASTM C348): approx. 7 N/mm² / 1100 psi after 28 days

initial Set (ASTM C191): approx. 20 minutes

final Set (ASTM C191): approx. 30 minutes

flammability (ASTM E84): Flame Spread 0; Smoke Development 0

TK 290 WB Siloxane Water Repellant

TK Products TK-290 WB is a Water-based, low VOC Water and Salt repellent for concrete, bricks, and pavers for use in light commercial environments. TK-290 WB™ has excellent penetration to help protect against damage caused by freeze-thaw conditions and environments where salt is present.

TK-290 WB is suitable for both vertical and horizontal, above-grade exterior surfaces. Typical surfaces include:

  • Concrete & Cementitious Surfaces
  • Pavers / Brick / Clay Brick
  • Precast Concrete
  • Poured Concrete Walls
  • Split Face Block
  • CMU
  • Synthetic Stone
  • Glazed Brick / Block
  • Gypsum
  • Stucco

Composition and Materials: A waterborne, silane/siloxane water repellent

Density: 6.72 lbs

Flash Point: 40°F

VOC Content: < 120 g/l

A.I.M. Category: Low Solids Coating

Maximum VOC: 120 g/l

Applicable Standards:

– ASTM C666 Resistance of Concrete to Rapid Freezing and Thawing

– ASTM C672 Scaling Resistance

– NCHRP 244 (water absorption, % water vapor transmission, and % reduction in chloride intrusion

TYPICAL PROPERTIES

TK-290 WB is characterized by the following properties:

– Excellent penetration

– High alkali resistance and suitability for either alkaline or neutral substrates

– Low volatility

– Dries tack free

– Provides early water repellency

– Exhibits droplet effect

Schonox SL Feather Finish

Technical Data

Compressive Strength: 25N/MM sq / 3700 psi at 28 days

Coverage: Approx. 200 sq.ft. per unit as a featheredge

Emicode EC 1 PLUS Regulated: very low emission

LEED

EQc2 Low-Emitting Materials, 1 to 3 points

MR 1.1 Building Reuse Maintain Existing Walls, Floors and Roof, up to 3 points

MR 1.2 Building Reuse Interior-Maintain Existing Interior Nonstructural Elements, 1 point

Pot Life: Approx. 10-20 minutes at 68˚F

Ready for covering: After approx. 20 minutes when applied as a featheredge

Shelf Life: 1 year unopened

Working Temperature: Not below 41°F floor temperature

Packsize: 10 lb. net weight in paper bags

Product characteristics

  • EMICODE EC 1 PLUS R: very low emission
  • for interior use only
  • featheredge achievable
  • exceptional hardness and strength
  • fast drying
  • suitable for underfloor heating systems
  • layer thickness above featheredge up to 1/4“, in small, well-defined areas up to 1“ (on wooden floors up to 1/8“)
  • suitable for castor wheels loadings
  • very smooth surface
  • moisture resistant (interior only), no moisture vapor emission limitations on properly prepared concrete

Applications

SCHÖNOX SL is suitable for patching, smoothing and leveling of:

  • concrete, cement substrates
  • floor leveling compounds
  • gypsum substrates
  • old substrates such as ceramic tiles
  • old, water-resistant adhesive residues
  • wooden substrates
  • as well as for filling, smoothing and leveling of unheated, cement based substrates under SCHÖNOX Moisture Mitigation Systems

Technical data

pot life: approx 10 – 20 minutes

ready for foot traffic: after approx. 20 minutes

ready for covering: after approx. 20 minutes when applied as a true featheredge

working temperature: 41°F – 90°F

coverage per unit: approx. 200 sq.ft. when applied as a true featheredge, approx. 35 sq.ft. at 1/8“ (depending on substrate conditions)

compressive strength (ASTM C109): 25 N/mm² / 3700 psi after 28 days

flexural strength (ASTM C348): approx. 7 N/mm² / 1300 psi after 28 days

UL-classified in accordance with ASTM E84 (ANSI/UL 723): Flame Spread 0; Smoke Development 0

Schönox SGH two component repair compound

Technical Data

Density: 1.3 kg/l

Coverage per Unit to Fill Cracks when approx. 1/8” wide and 1” deep: approx. 15 linear ft.

Emicode EC 1PLUS Regulated: very low emission

Working Time: 7 – 15 minutes, loadable after 15 – 45 minutes

Color: Beige

Application Temperature: Not below 60°F floor temperature

Packaging: 300 ml of component A and 300 ml of component B in plastic bottles, 6 sets (comp. A + comp. B) in a box, 6 x 20 screed renovation clips per box

Storage: Not below 50°F

Product characteristics

  • EMICODE EC 1PLUS R: very low emission, regulated
  • solvent free
  • low odor
  • for interior and exterior use
  • low consumption / high coverage
  • highly loadable
  • rapid hardening
  • extendable with aggregate
  • no stirring device required
  • low viscosity
  • good penetrability
  • suitable on floor heating systems

Applications

SCHÖNOX SGH is suitable for filling cracks and dummy joints, bonding nail-battens, metal profiles, or natural and artificial stones

Technical data

basis: modified silicate resin and hardener

color: beige

density: 1.3 kg/l

coverage per unit to fill cracks (when approx. 1/8” wide and 1” deep): approx. 15 linear ft.

storage temperature: not below 50°F

application temperature: not below 60°F floor temperature

working time: 7 – 15 minutes

loadable after: 15 – 45 minutes